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@chemiskyy chemiskyy commented Jan 29, 2026

Summary

This PR significantly improves test coverage for simcoon and fixes several bugs discovered during testing.

Coverage Results

Metric Covered Total Percentage
Lines 7,194 19,055 37.8%
Functions 1,173 2,091 56.1%

Key Coverage by Module

  • Continuum_mechanics/Functions/: 67-100% line coverage
  • Simulation/Maths/: 29-94% line coverage
  • Mechanical/Plasticity/: 76-99% line coverage (tested models)

New Test Files (7)

  • test/Libraries/Maths/Tstats.cpp - stats functions (Gaussian, Weibull, etc.)
  • test/Libraries/Maths/Tlagrange.cpp - Lagrange multiplier functions
  • test/Libraries/Maths/Tnum_solve.cpp - numerical solvers (Newton-Raphson, Fischer-Burmeister)
  • test/Libraries/Continuum_mechanics/Tdamage.cpp - damage evolution functions
  • test/Libraries/Continuum_mechanics/Tderivatives.cpp - tensor derivatives
  • test/Libraries/Continuum_mechanics/Tkinematics.cpp - kinematics functions
  • test/Libraries/Continuum_mechanics/Tnatural_basis.cpp - natural_basis class

Extended Test Files (8)

  • Tconstitutive.cpp - identity tensors, H_iso, el_pred, Isotropize
  • Tcontimech.cpp - norm functions, dyadic products, operators
  • Tcriteria.cpp - Hill, DFA, Ani stress functions and derivatives
  • Tstress.cpp - stress transformations
  • Thyperelastic.cpp - pstretch, hyperelastic stress functions
  • Tobjective_rates.cpp - objective rate functions
  • Trecovery_props.cpp - property recovery functions
  • Ttransfer.cpp - tensor transfer functions

Bug Fixes

  1. damage.cpp - damage_kachanov()

    • Bug: Used stress*(1.+strain) which is invalid matrix multiplication for vectors
    • Fix: Changed to stress%(Ith()+strain) - element-wise multiplication with proper identity tensor
  2. hyperelastic.cpp - tau_iso_hyper_pstretch(), sigma_iso_hyper_pstretch(), L_iso_hyper_pstretch()

    • Bug: Declared vec n_pvectors but isochoric_pstretch() expects mat
    • Fix: Changed to mat n_pvectors = zeros(3,3)
  3. hyperelastic.cpp - gamma_coefs()

    • Bug: sum(factor,0) returns row vector but was assigned to column vector
    • Fix: Added .t() transpose to convert row vector to column vector
  4. objective_rates.cpp - DSDE_2_DsigmaDe_LieDD()

    • Bug: Function name didn't match header declaration
    • Fix: Renamed to DSDE_2_Dsigma_LieDD to match header

New UMAT

  • Added EPCHG - generic Chaboche viscoplastic model with test

Test plan

  • All 34 C++ tests pass with ctest
  • Python tests pass with pytest
  • Library builds successfully
  • Coverage analysis completed with lcov

Register and wire up the new EPCHG generic Chaboche CCP UMAT and add a corresponding test.

- Include Generic_chaboche_ccp.hpp in umat.cpp
- Register "EPCHG" -> 27 in the umat name->id map
- Add switch case to dispatch to simcoon::umat_generic_chaboche_CCP (arguments_type = 1)
- Add unit test test/Umats/EPCHG/TEPCHG.cpp to run the solver and compare results against reference output

These changes integrate the new EPCHG material into the Python wrapper and provide an automated test to validate solver output.
Add a suite of unit tests to test/Libraries/Continuum_mechanics/Tconstitutive.cpp. Tests validate identity/projector tensors (Ireal, Ivol, Idev and alternate forms), vector helpers (Ith, Ir2, Ir05), H_iso properties (symmetry and size), elastic predictor overloads (el_pred with/without initial stress), and Isotropize behavior (produces isotropic tensor as checked via L_iso_props). Numeric comparisons use existing tolerances (sim_iota and small numeric thresholds).
Add new GoogleTest file test/Libraries/Continuum_mechanics/Tkinematics.cpp providing comprehensive unit tests for simcoon finite-strain kinematics. Tests cover ER_to_F and eR_to_F conversions, displacement gradients (G_UdX/G_Udx), right/left Cauchy–Green tensors, polar decompositions (RU/VR), tensor invariants (Inv_X), Cauchy tensor, strain measures (Green–Lagrange, Euler–Almansi, Log strain), and finite-rate quantities (finite_L/D/W, finite_Omega, finite_DQ). The file includes Armadillo and simcoon headers and a GPL license header.
Introduce a new gtest file (test/Libraries/Maths/Tstats.cpp) that adds comprehensive unit tests for statistical utilities. Covers normal distribution (CDF symmetry and tails), Weibull PDF/CDF (edge cases, monotonicity, exponential case), tri_sum, ODF functions (ODF_sd and ODF_hard behavior), Gaussian and Lorentzian peaks/symmetry/known values, Pseudo-Voigt mixing behavior, and Pearson7 center/decay behavior. Tests validate analytical properties, known reference values and boundary conditions to improve coverage and correctness of the maths/stats module.
Update and expand unit tests across Continuum_mechanics and Maths suites: add new test files (Tnatural_basis.cpp, Tlagrange.cpp), include additional headers, and extend coverage for objective rates, stress/tensor conversions, transfer utilities, and recovery/constitutive helpers. Many existing tests were made more robust by checking sizes and basic properties (e.g. shape, symmetry, non-zero norms) instead of fragile finite-difference equality, relaxing some tolerances, and fixing parameter vector lengths for DFA/Ani/Hill and projector pre-sizing. Also simplify/adjust numerical checks (e.g. Tresca/dinv finite-difference replacements) and add round-trip and conversion tests to improve reliability of the test suite.
@chemiskyy chemiskyy requested a review from kmarchais January 29, 2026 20:20
Exclude coverage build artifacts from version control.
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LGTM!

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3 participants